Complete Fabrication Process for Landscape Sculptures

We offer two customized manufacturing approaches for landscape sculptures,tailored to different accuracy,material,and budget needs.

1.Foam Prototype Process(General&Large-scale Projects)

-Step 1:CNC Foam Carving

We first carve the foam prototype using a CNC machine to determine the overall shape and structural framework.

-Step 2:Silicone/Fiberglass Mold Making

Using the foam model as a master pattern,we create silicone or fiberglass molds to serve as the reference for subsequent forming.

-Step 3:Forming Process by Material

•For fiberglass:Hand lay-up molding is performed in the mold,followed by demolding after curing.

•For metal:The mold serves as an accurate reference for forging,shaping,and welding.

-Step 4:Post-treatment&Surface Technology

Burrs are removed,polished and trimmed.Paint,color matching or weather-resistant coating is applied as required to ensure long-term outdoor durability.

2.3D Printed Resin Mold Process(High-precision&Complex Projects)

For highly detailed and complex shapes,we use SLA photosensitive resin 3D printing to directly produce high-precision molds or master patterns.

-Achieving precision up to 0.05mm,capturing fine textures and complex details that foam or clay modeling cannot.

-Eliminates multiple intermediate mold-making steps and prevents detail loss during demolding.

-It can be used as a mold for fiberglass forming or as a precise benchmark for metal forging and welding.

3.Universal Post-treatment&Installation

All sculptures undergo strict quality control,including seam removal,overall polishing,rust prevention,and application of weather-resistant coating.

After metal sculptures are forged and welded,additional rust prevention,antiquing,or coloring treatments are applied before they are transported to the site for installation.